📡 Antenna Placement

Mount antennas between 6–9 ft above the dock door.

Why it matters: Ensures optimal tag capture during transit. Common mistake: Mounting too low, causing missed reads on tall pallets. Pro insight: Use angled brackets to fine-tune beam direction across the transit path.

🚚 Tag Orientation

Tags should face the antenna zone during entry and exit.

Why it matters: Prevents missed reads from angled pallets or blocked tags. Common mistake: Tags placed on the rear or underside of cartons. Pro insight: Standardize tag placement with visual guides for loaders.

⏱️ Dwell Time

Maintain at least 2 seconds in the read zone.

Why it matters: Allows full tag interrogation before exit. Common mistake: High-speed exits with no pause in the read zone. Pro insight: Use floor markings or light indicators to guide forklift pacing.

⚠️ Environmental Risks

Avoid placing antennas near metal framing or airflow sources.

Why it matters: Reduces signal scatter and multipath errors. Common mistake: Mounting antennas directly on steel door frames. Pro insight: Use RF-absorbing foam or standoff brackets to isolate signal path.

🧲 Reader Interference

Keep antennas away from electrical panels and large metal surfaces.

Why it matters: Prevents signal distortion and read failures. Common mistake: Ignoring nearby machinery or HVAC units. Pro insight: Run interference sweeps during peak operational hours.

🧭 Tag Consistency

Use consistent tag placement across all items and pallets.

Why it matters: Improves read reliability and reduces troubleshooting. Common mistake: Random tag placement by different operators. Pro insight: Include tag placement diagrams in SOPs and training.

🧪 Read Zone Validation

Test with multiple tag types and pallet configurations.

Why it matters: Ensures coverage across real-world variability. Common mistake: Only testing with ideal pallets or tags. Pro insight: Use a “worst-case” test pallet to validate coverage.

🌀 Environmental Monitoring

Track airflow, lighting glare, and temperature near antennas.

Why it matters: These factors can subtly degrade signal quality. Common mistake: Ignoring HVAC vents or reflective surfaces. Pro insight: Use ambient sensors to log conditions during read failures.